How Water Treatment Systems Work: A Guide for Industrial Buyers

Table of Contents • Meets Chemical Compatibility for Every Industry • Optimizes the Flow Rate and Volume • Provides Secure Installation of Each Component • Follows Global Safety Standards • Maintains Reputation in the Industry Industries have to perform various operations in the solution treatment process. The most important one is the chemical dosing process. From water treatment to the industrial production process, they all require a precise chemical dosing process. It means the ratio of chemicals must match the ratio of content in the tank. Lots of accurate analyses take place for the process, and it is impossible without a complete dosing system. To get this system, one requires a reliable chemical dosing system manufacturer. The thing is, ‘’how to know if a manufacturer is reliable or not?’’. Here are the ways to get your answers. Meets Chemical Compatibility for Every Industry  The chemical compatibility contributes to the efficiency of a chemical dosing system. If a manufacturer knows how to keep it at an optimum level, you know that this is the manufacturer you need. It is about choosing the correct quantity of disinfectants, coagulants, PH adjusters, flocculants, and similar balancers. You will have to know about these details to assess the efficiency of your manufacturer.  Chemical compatibility varies by application, whether it is for water purification, wastewater treatment, or chemical processing. Even if it is about food and beverage, pharmaceutical, or agricultural industries, the chemical concentration varies.  Your chemical dosing system manufacturer has to know the correct quantity of it. Once the chemical quantity is accurate, the results will also be accurate. It will depend on the expertise of a manufacturer. Therefore, every chemical dosing system has to match the compatibility of the industry it is chosen for.  Optimizes the Flow Rate of Chemical Then comes the flow rate, which has to meet the requirements of the industry it is chosen for. A manufacturer must know about the optimum flow rate of the chemical dosing process because it affects the result. Too high and even too low dosing will be harmful for the process. It requires precise calculation of the liquid to be dosed and the chemical concentration level of the liquid. Any error could ruin the entire solution inside the storage tank. Only if a chemical dosing system manufacturer has the right knowledge and experience, there is a high chance of accuracy.  Once the accuracy level is met, the dosing process will also go well. Then the results in the form of water purification or other chemical treatments will be positive. It is all about the concentration level and flow rate of chemicals. Anything that goes wrong in it will lead to severe damage to the entire tank full of solution. Therefore, you need to choose a manufacturer who offers a chemical dosing system with an optimized flow rate.  Provides Secure Installation of Each Component The installation accuracy of every component inside the chemical dosing system matters a lot. Not only this factor, but also the durability and functional efficiency of components contribute to the success of the system. Since there are various components inside this system, each one has to be made of high-grade material to withstand multiple challenges. Only in this way can one expect a chemical dosing system to succeed.  If it doesn’t meet the quality requirements, there will be problems like leakage, splashes, and various other issues. A reliable manufacturer of this system provides labeling and details regarding each component. That helps users identify them easily for the repair process. It includes pump specifications, tank size, dosing pump information, storage tank capacity, and strength. Also, injection nozzles, fittings, control system, and monitoring system have to be efficient for accurate performance. If a manufacturer offers a guarantee of these accuracies, the manufacturer is likely very reliable.   Follows Global Safety Standards Then, global safety and quality standards come into effect, which have to be followed. Once a manufacturer assures you of compliance with these standards, you can trust that supplier. ISO, WIMES, API, ASME, and ANSI standards must be complied with. From the components to the functionality, the entire chemical dosing system has to comply with global safety standards. That means there must not be any kind of leakage, massive corrosion, splashes, or any other unlikely flaw.  A manufacturer who installs systems for leak detection, splash protection, and dosing monitoring can meet your requirements. You will have to look at these features mainly. Following safety standards and their compliance make a manufacturer reliable. It shows that you can trust them for safe and durable performance of chemical dosing systems. Maintains Reputation in the Industry  Reputation is one of the biggest factors in analyzing a manufacturer’s reliability. Once you find out about the ways to interpret a manufacturer's reputation, it will be easy to go ahead. All you need to do is look at the services you receive from that manufacturer. After-sales support, such as online assistance, repair service, and spare parts supply, makes a lot of difference. If you get all these services, it means you were not abandoned after the delivery process. That manufacturer still provides support to prove their worth.  Then comes the review system. You can contact previous customers of that selected manufacturer to get their reviews. It will be essential to know about the performance of the chemical dosing system and the level of customer support provided by the manufacturer. If you receive a positive response from them, it means you can go ahead with that manufacturer. This is where you can analyze the reputation of a manufacturer. Conclusion These are the factors that make a chemical dosing system manufacturer reliable. You can find more ways of analyzing the performance of your selected manufacturer, but these are some simple ones. This detailed breakdown will help you find your solution if you are dealing with the chemical dosing process. Since it is about the proper chemical quantity selection and the overall performance of the system, you need to pay close attention.

Table of Contents • Flow Rate Inconsistency and High Surges • Incorrect Levels in Chemical Dosing • Blockade in the Injection Lines • Poor Priming in Pump • High Vibrations and Overheating • Fault in Chemical Sensors • Leakage in System, Valves, and Pumps • Trapped Air Inside Operating and maintaining a chemical dosing system requires timely inspection. When one skips checking on them, problems start occurring. These problems include inconsistent flow rate, inefficient chemical dosing, and more. All these challenges need attention, and you can simply deal with some common issues. Flow Rate Inconsistency and High Surges  The chemicals injected into the water have to be consistent and balanced. If there is a problem, the chemical dosing process will also have problems. One of the common issues is the inconsistent flow of chemicals from the lines. Sometimes, high surges in the chemical flow occur, and these sudden spikes could damage injection lines and components of a chemical dosing system.  Solution The solution to deal with them is to install pressure-release valves. Because of the pressure-release valves, there will be no spikes in the pressure. The chemical injection process will then be consistent all the time. There will also be no internal damage or changes in the chemical flow rate. Incorrect Levels in Chemical Dosing  Chemical dosing can be inaccurate due to incorrect chemical levels. This could be due to incorrect chemical concentration or a similar reason. When the chemicals are very concentrated, they can cause high acidity or toxicity. If the chemicals are very mild or low-impact, there will be poor chemical dosing.  Solution Balance the chemical levels by inspecting the formula and intensity. Chemical dosing will be balanced when you follow a proper chemical chart based on global standards. This includes timely monitoring of chemicals present in the dosing system. Depending on the water contamination data you collect, you may need to balance the concentration level. Blockage in the Injection Lines Sometimes, the chemical dosing process encounters difficulties, such as blockages in the injection lines. This happens when solid particles of chemicals start accumulating inside. When chemicals pass through injection lines frequently, they form layers when they dry, preventing the injection lines from maintaining pressure.   Solution To deal with this problem, you must maintain chemical dosing systems on time. When you clean the internal components like valves and injection lines, there will be no risk of chemical layers. Weekly maintenance can reduce the risk of chemical blockage in the injection lines. High-pressure cleaning can prevent chemical buildup and enable the removal of dirt inside the injection lines. If the blockade worsens, you may need to replace the corroded components. Poor Priming in Pump  Priming fails when there are issues inside the pumps. Many issues could cause poor priming. Without proper priming, the chemical dosing process will not be efficient. Solution  Inspect the nozzle size, which might be the reason for poor priming. It could be much smaller than the requirement of the dosing system. The suction head’s size could be very small, or there could be some air leakage in it. Moreover, there could be a problem with priming components. You will need to replace the damaged components, which will reduce priming efficiency. High Vibrations and Overheating If the chemical dosing machine makes too much vibration and noise, there are some problems inside it. You cannot ignore this excessive vibration because it could lead to further problems in the machine. There might be worn-out or damaged components that need your attention. Overheating becomes common due to any friction or high load. Solution Lubricate the components to reduce vibration. Inspect the damaged components and then replace them. Tighten every component that is possibly causing vibration and noise. Navigate the misaligned components that might be causing vibrations. Clear any blockage in the valves or injection lines. Fault in Chemical Sensors When there is a fault in chemical sensors, you get wrong readings. It means you will not be able to know the accurate chemical levels, pressure, and temperature of chemical dosing. If you don’t see the performance of the chemical dosing system, there will be many hidden faults that can lead to major problems later. Solution Replace the faulty sensors to restore the chemical sensors' performance. If the problem still exists, inspect the surrounding components that might be causing problems. However, you need to inspect chemical sensors monthly or quarterly to keep their performance active. Leakage in System, Valves, and Pumps If the chemical dosing system shows signs of leakage, you need to inspect it. This problem will make the chemical dosing inaccurate, and the leakage of chemicals can damage some components. You must inspect the valves, pumps, and overall system to find visible signs of chemical leakage.  Solution Replace damaged seals and fittings that are causing the leakage. To prevent leakage, you will have to apply sealant to every leaking spot. Inspect the damaged parts that become ineffective because of wear and tear. Do weekly or monthly inspections to detect any chemical leakage from the system. Joints and valves can show some signs. Trapped Air Inside  If the chemical dosing shows low pressure, there is air entrapment. You will have to inspect any stuck air that is blocking the chemical flow.  Solution Install air-releasing valves to restore the efficiency of chemical dosing. The entrapped air will release through these valves. Monitor the air flow to keep the pressure consistent in the system. Conclusion These are some common chemical dosing issues that users often face. You can deal with them through timely maintenance and proper inspection. Replace every faulty part that might be causing issues in your chemical dosing system.

Table Of Content 1. Top 6 Qualities to Look for in a Water Treatment Systems Manufacturer 2. Must Have Credibility in the Industry 3. Must Have Global Certifications 4. The Manufacturer Should Provide a Customized Solution 5. Filtrations 6. Reverse Osmosis 7. Chemical Treatment 8. UV Treatment 9. Technical Support and Customer Service 10. Global Supply and Discounts Should be Available 11. They Should Provide a Sustainable Solution and Advanced Technology 12. Conclusion The water treatment process is globally performed since it is one of the most essential activities for humans and animals. Water treatment is mandatory everywhere because of human consumption for the safety of land and aquatic animals. Every chemical, food, beverage, and similar industry has to comply with a treatment process, ensuring the environment's safety. Therefore, water treatment systems manufacturers become essential for everyone, and whoever wants to buy these systems must look for these six qualities when choosing a manufacturer.  Must Have Credibility in the Industry  Choosing a water treatment system manufacturer or any other product is a primary consideration. You need to find the credibility of the manufacturer through different sources. Find a reputable manufacturer who can meet your requirements in every way. Search for top names in the industry and then contact those manufacturers’ previous customers. That will help you check their credibility in the industry.  Buyer review systems also help, but they are not common in the B2B industry. Therefore, you will have to search for manufacturers on B2B platforms and then check the previous buyers who contacted them. If a manufacturer is reputable, you will certainly get most services reliably. Must Have Global Certifications Global certifications ensure a product's authenticity, safety, and reliability. The same goes for the water treatment system’s manufacturer. It must have certifications like the ISO 24501 series. Moreover, ISO 14001, NSF, and ANSI are some of the top standards to look for. If a manufacturer has qualified all or some of them, it will ensure that you can proceed with the following process.  These certifications show that the water treatment system was manufactured to deal with global challenges. That means wherever you install them, the water conditions and environment will not be able to cause problems. Even if there are some threats, the system will deal with them efficiently. The end consumers will be safe from threats like contamination, poisoning, etc.  The Manufacturer Should Provide a Customized Solution The manufacturer of water treatment systems you choose must have a customized solution. Since various challenges occur in the water, each region or area faces different problems. When you choose a manufacturer who knows your treatment requirements, things will become easier. Some areas have acidic water, and some have highly contaminated water. Some are salty, and some have high calcium content. A water treatment system manufacturer who can provide a customized solution will be the right choice for you. Filtrations That manufacturer will provide a filtration system that can deal with the impurities in your water. The system includes the number of filters and the thickness level of membranes installed. Reverse Osmosis Likewise, the RO system must meet the buyer's requirements. A manufacturer should know what kind of membrane to use and how strong it should be. That will help block the solid particles in the water. Chemical Treatment The chemical treatment process should meet the required taste and odor of water. The concentration of chemical treatment elements must meet the minimum water requirements. If you are dealing with highly contaminated water, you must ask the manufacturer for strong elements. UV Treatment The UV treatment process must be strong enough to destabilize the DNA of microorganisms in the water. This will prevent the growth of viruses and bacteria in the water.  Technical Support and Customer Service You can't skip this factor if you are about to choose a water treatment system manufacturer. Make sure that the manufacturer provides technical support. It is about the services like installation, repair, and replacement of parts. Lots of technical issues could occur during the installation and maintenance. Experts deal with technical problems better. If a manufacturer provides their team of technicians in post-sales support, that will be the best thing for you. It includes quotations and secondary information to make the purchase process easier. Global Supply and Discounts Should be Available  If a water treatment systems manufacturer provides these two services, your process will be almost complete. No matter how many features you get, buying a water treatment system will be nearly impossible if these two are not present. If the price is not affordable, you cannot finalize the purchase. Even if the price is affordable, and there is no global supply available, everything might go in vain for you. So, these two elements must be present when choosing a manufacturer. They Should Provide a Sustainable Solution and Advanced Technology  The sixth factor is the long-term solution that a water treatment system manufacturer should provide. A sustainable solution means the system must be compatible with eco-friendly operations, such as solar-powered electricity or any other sustainable source. Moreover, it must be less harmful to the environment regarding emissions. The controls must be advanced to make the system compatible with current technology. For instance, if robotics and IoTs are active, the water treatment system must be compatible. Conclusion If you find all these qualities, you can proceed. A water treatment system manufacturer must be reputable, certified, affordable, customer-centric, global, and sustainable. If you want to make a successful purchase, all six qualities must be present in a manufacturer.