SewageSavvy Pod-MBBR

SewageSavvy Pod: Elite Containerized Sewage Treatment Plant with Advanced MBBR Technology
Premier Efficiency and Flexibility for Global Applications

Introducing the SewageSavvy Pod, the ultimate solution in containerized sewage treatment by DASK JALMART PVT. LTD.. This cutting-edge plant integrates next-generation Moving Bed Biofilm Reactor (MBBR) technology with sophisticated ozone disinfection processes. Designed to exceed rigorous international standards and environmental regulations, the SewageSavvy Pod offers exceptional wastewater treatment performance, making it ideal for diverse and demanding applications worldwide.

Cutting-Edge Technological Integration

Optimized Containerized Design

• Dimensions: Available in standard 20 ft and 40 ft ISO containers, the SewageSavvy Pod is designed for seamless global logistics and rapid deployment. Its compact design ensures minimal setup time and easy integration into various infrastructures.

• Durability: Constructed from high-strength, marine-grade stainless steel (316L) and advanced composite materials, the system offers exceptional resistance to corrosion, wear, and environmental stress, ensuring long-term reliability and robust performance in demanding environments.

Advanced Treatment Technology

Primary Treatment:

• High-Efficiency Screening: Equipped with mechanical screens featuring automatic cleaning capabilities, the SewageSavvy Pod effectively removes large solids and debris, optimizing the performance of downstream treatment processes.

• Grit Removal Systems: Utilizes vortex or centrifugal grit removal technology to separate inorganic materials, preventing damage to downstream equipment and improving system longevity.

Secondary Treatment with MBBR Technology:

• Moving Bed Biofilm Reactor (MBBR): MBBR technology uses biofilm on moving media carriers to enhance biological treatment. This system promotes high levels of organic matter reduction and efficient solid-liquid separation within a compact footprint.

• Aeration and Mixing: The system employs fine bubble aeration combined with efficient mixing to ensure optimal oxygen transfer, nutrient uptake by the biofilm, and overall treatment efficiency. A variable-speed blower system offers precise aeration control to enhance energy savings.

• MBBR Media: The high-performance, high-surface-area carriers used in the MBBR process maximize microbial growth, improving treatment capacity and maintaining consistent biofilm activity for effective pollutant removal.

• Biofilm Maintenance: Automated cleaning and maintenance systems reduce fouling, extend the biofilm’s activity, and minimize maintenance intervals, ensuring sustained high performance.

Tertiary Treatment with Ozone Disinfection:

• Ozone Generation: The SewageSavvy Pod incorporates high-efficiency corona discharge technology for on-site ozone production, delivering powerful disinfection and oxidation of residual pollutants.

• Ozone Contact Chamber: Designed for optimal ozone mixing with treated effluent, this chamber ensures thorough pathogen inactivation and degradation of trace contaminants, resulting in superior effluent quality.

• Ozone Destruction: Equipped with ozone destruction units, the system uses catalytic or thermal methods to safely decompose excess ozone before discharge, ensuring compliance with stringent environmental standards and protecting surrounding water bodies.

Exceptional Energy Efficiency

• Aeration Control: The advanced aeration system, integrated with variable frequency drives (VFDs), allows precise management of air supply. This reduces energy consumption while maintaining high treatment efficiency.

• Energy Recovery: The SewageSavvy Pod integrates heat recovery technologies to capture and reuse waste heat from various processes, significantly enhancing system efficiency and reducing operating costs.

• Biofilm Cleaning: Automated biofilm cleaning systems, with sophisticated protocols, ensure minimal operational interruptions and chemical usage, improving energy efficiency and maintaining optimal treatment performance.

State-of-the-Art Control and Automation

• High-Performance PLC System: The system is equipped with a sophisticated Programmable Logic Controller (PLC) and an intuitive Human-Machine Interface (HMI), supporting real-time process control, monitoring, and data analysis. The PLC also includes fail-safe protocols and redundancy for enhanced system reliability.

• SCADA System Integration: The SewageSavvy Pod integrates seamlessly with advanced SCADA systems for secure remote monitoring and control. Operators can access real-time data, diagnostics, and operational management from any location via internet or VPN.

• Comprehensive Instrumentation: Equipped with a suite of sensors—including flow meters, level sensors, pressure transmitters, dissolved oxygen meters, ozone concentration monitors, and biofilm activity sensors—ensures precise process control and optimization.

Operational Excellence

• Automated Sludge Management: The SewageSavvy Pod includes advanced systems for automated sludge thickening, dewatering, and disposal, streamlining operations and reducing the need for manual intervention.

• Self-Cleaning Mechanisms: Self-cleaning and backwashing systems for filters ensure continuous, high-performance operation with minimal maintenance, reducing operational downtime.

• Data Logging and Reporting: The system offers extensive data logging capabilities and customizable reporting, allowing for detailed performance tracking, regulatory compliance, and operational optimization.

Global Compliance and Certification

• International Standards: The SewageSavvy Pod complies with global standards, including ISO 9001 for quality management systems, and meets regional and international environmental regulations for treated wastewater discharge.

• Rigorous Certification: Undergoes comprehensive factory acceptance testing (FAT) and performance validation to ensure it adheres to the highest industry standards for operational excellence.

Tailored Customization and Seamless Integration

• Bespoke Solutions: Fully customizable to meet specific client requirements, including adjustments for influent characteristics, treatment capacity, and environmental conditions. The SewageSavvy Pod is designed to integrate seamlessly into existing infrastructure, providing adaptability for a wide range of operational needs.

• Comprehensive System Integration: The system can be further enhanced with additional components, such as advanced odor control, post-treatment polishing units, and telemetry solutions, providing a holistic approach to wastewater management.

Versatile Applications for Global Needs

The SewageSavvy Pod excels in a wide range of applications, including:

• Remote and Rural Areas: Provides reliable sewage treatment solutions to regions with limited infrastructure, enhancing access to clean water and sanitation.

• Construction Sites: Effectively manages sewage from construction and temporary facilities, ensuring compliance with local and international environmental standards.

• Military and Defense: Offers portable and resilient treatment solutions for military operations in remote or challenging environments, with rapid deployment capabilities.

• Disaster Response: Ideal for emergency and humanitarian aid situations, providing essential wastewater treatment during crises and natural disasters.

• Industrial and Municipal: Delivers high-performance treatment for industrial processes and municipal applications, ensuring high-quality effluent and compliance with global discharge regulations.

Experience the SewageSavvy Pod Advantage

The SewageSavvy Pod, with its advanced MBBR technology and ozone disinfection, represents the forefront of containerized sewage treatment solutions. Combining high-efficiency treatment capabilities with a robust design and exceptional energy efficiency, it is the optimal choice for diverse global applications. For detailed information or to explore how the SewageSavvy Pod can be customized to meet your specific needs, please contact our expert team at DASK JALMART PVT. LTD..